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reference manual doc. rev. 1/27/2010 VL-ENCL-5 development enclosure
VL-ENCL-5 reference manual ii www.versalogic.com 3888 stewart road eugene, or 97402 (541) 485-8575 fax (541) 485-5712 contents copyright ?2010 all rights reserved notice: although every effort has been made to ensure this document is error-free, versalogic makes no representations or warranties with respect to this pr oduct and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. versalogic reserves the right to revise this produc t and associated documentati on at any time without obligation to notify anyone of such changes. pc/104 and the pc/104 logo are tradem arks of the pc/104 consortium. the sumit name and logo are tradem arks of the small form factor special interest group.
VL-ENCL-5 reference manual iii table of contents introduction ................................................................................................................................. 1 description....................................................................................................................................... 1 features............................................................................................................................... 1 models ................................................................................................................................ 1 technical specifications ....................................................................................................... ........... 2 accessories / options....................................................................................................................... 2 recommended tools ....................................................................................................................... 2 parts list ..................................................................................................................... ..................... 3 metal parts .................................................................................................................... ...... 3 hardware............................................................................................................................. 3 front and back panels ............................................................................................................... 4 VL-ENCL-5a front panel......................................................................................................... ...... 4 VL-ENCL-5b front panel......................................................................................................... ...... 4 VL-ENCL-5c front panel......................................................................................................... ...... 5 VL-ENCL-5d front panel......................................................................................................... ...... 5 installation ................................................................................................................................... 7 procedure ......................................................................................................................................... 7 enclosure lid ............................................................................................................................ 12 installation ..................................................................................................................................... 12
VL-ENCL-5 reference manual 1 introduction description the VL-ENCL-5 provides easy access, superb prot ection and portable convenience for products under development. a single board computer (sbc), ebx, epic or pc/104 format, installs on top of the unit and i/o device cables attach to the front panel for making connections easier. f eatures ? low cost enclosure for prototype and development use ? front connector panel for easy accessibility ? lid accommodates up to two pc/104 boards on top of the sbc (or one expansion board with a dual-board computer) ? provides full access to the top of the sbc ? properly supports sbc for repeated insertion and removal of pc/104 expansion modules (without excess board flex) ? protects system components during development ? provides system portability during development ? improves appearance of system for demonstration purposes accommodates: ? ebx, epic, pc/104, pc/104- plus , and sumit sbcs ? pc/104 expansion boards ? 2.5? or 3.5? hard drive ? atx style power supply ? 5.25? cd-rom drive m odels there are four models of the VL-ENCL-5, which accommodate computers with different interfaces and breakout boards. see knowledgebase article vt1630 - VL-ENCL-5 models for versalogic sbcs for information on the appropriate VL-ENCL-5 model for your computer. model front panel cutouts drive bays vl-encl5a com (4), usb (4), lpt/floppy, ps/2 mouse, ps/2 keyboard, audio in, audio out, digital i/o, analog i/o, leds, reset button one 3.5?/2.5? internal drive bay, one 5.25? external access drive bay. vl-encl5b com (4), video out, lpt, ps/2 mouse, ps/2 keyboard, ethernet (2), leds, reset button, speaker. one 3.5?/2.5? internal drive bay, one external access 3.5? floppy drive bay, one 5.25? external access drive bay. vl-encl5c com (4), video out, lpt, ethernet, ps/2 (2) or usb (4), depending on cable used, leds, reset button. two 3.5?/2.5? internal drive bays, one 5.25? external access drive bay. vl-encl5d com (2), usb (3), video out, audio in, audio out, power, leds, reset button. two 3.5?/2.5? internal drive bays, one 5.25? external access drive bay. the back panel of all models includes cutouts fo r compactflash, ethernet (2), video, usb (2), audio in, audio out, and mic.
VL-ENCL-5 reference manual 2 technical specifications size: 13.12? w x 10.2? d x 4.5? h connector panel: accommodates (depending on configur ation) vga, ps/2 keyboard and mouse, com (4), lpt, rj45 (ethernet, 2), usb (4), sound and mic jacks, re set switch, leds (2), speaker, 50-pin cable exit slot, compactflash expansion modules: accommodates two pc/104 boards on ebx and epic form factor sbcs (or one expansion board with a dual-board computer) material: light gauge steel finish: black powder coat accessories / options the following accessories and options for the vl -encl-5 are available from versalogic: ? vl-cdd-ide1 cd-rw, dvd-rom, internal ? vl-encl-3hs handle set ? vl-encl5lid tilt lid for VL-ENCL-5 ? vl-fdd-144 3.5? floppy drive, 1.44 mb ? vl-hdd-35-xx 3.5? hard drive ? vl-hdw-101 metric standoff package - pc/104 ? vl-hdw-105 metric standoff package - sumit ? vl-hdw-201 pc/104 extractor tool ? vl-hds35-320 320 gb 3.5? sata hard drive ? vl-ps200-atx 200 watt atx style power supply recommended tools ? esd protected work area ? 3/16? and 7/32? hex drivers ? flathead screwdriver ? needle nose pliers ? phillips screwdriver
VL-ENCL-5 reference manual 3 parts list the enclosure includes the following hardware: m etal p arts ? enclosure base ? enclosure top ? front panel ? drive mounting bracket h ardware ? screws for assembly of metal parts (15) enclosure attachment screw 4-40 x 1/4? (2) enclosure attachment screw 6-32 x 3/8? ? enclosure mounting feet for stability on the bench top (4) rubber feet ? hardware kit hdw-encl5 for the installati on of circuit board hardware and devices (7) d-sub jack screw sets for attaching connectors to front and rear panels (20) m3 nuts for use with hex standoffs (12) black phillips pan head screws, 6-32 x 1/4?, for use in securing drives and devices (32) phillips pan head screws, 3mm x 6mm, for use in securing drives and standoffs (4) 5mm x 10mm m3 hex standoff for use in mounting epic paddle board (12) 5mm x 15.24mm m3 hex standoff (brass with black oxide) for use in mounting sbc and paddle boards
VL-ENCL-5 reference manual 4 front and back panels VL-ENCL-5 models have different front pane ls to accommodate various versalogic breakout board and connector configurations. each front panel option is shown below. VL-ENCL-5a front panel figure 1. VL-ENCL-5a front panel VL-ENCL-5b front panel figure 2. VL-ENCL-5b front panel
VL-ENCL-5 reference manual 5 VL-ENCL-5c front panel figure 3. VL-ENCL-5c front panel VL-ENCL-5d front panel figure 4. VL-ENCL-5d front panel
VL-ENCL-5 reference manual 6 figure 5. VL-ENCL-5 back panel (all models) ethernet ethernet compact flash video usb3 usb4 audio in out mic cbl-4404
VL-ENCL-5 reference manual 7 installation follow the procedure below to install a versalogi c computer in the VL-ENCL-5. skip any steps that do not apply to your computer or configuration. the VL-ENCL-5b enclosure is shipped assembled to minimize cosmetic damage to the painted parts. procedure 1. remove the enclosure top and front panel . the top of the enclosure is secured with eight screws. the front panel is secured with three screws. 2. install standoffs to the base of the VL-ENCL-5 to support the breakout board . breakout boards are typically secured using f our 5mm x 15mm standoffs with four 3mm x 6mm screws. note: the cbl/cbr-4004 breakout board can be mounted to the back panel using four 5mm x 10mm standoffs with 3mm x 6mm screws. 3. install the drives (hd, cd-rom, fdd) . ? install the cd-rom drive in bottom bay. secure it with eight 3mm x 6mm screws. ? install the floppy drive inside the middle bay. the front panel of the floppy drive should be flush with the front panel of the cd drive. secure the floppy drive with six 3mm x 6mm screws. ? install the hard drive in the top bay. the drive?s power and data connectors should point toward the back panel of the enclosure b ase. secure 3.5? drives with six 3mm x 6mm screws from the sides, or a 2.5? drive with four screws from the top. some drives use 6- 32 x 1/4? screws, which are also supplied in the hardware kit. 4. attach the breakout board to the base . secure the breakout board to the standoffs installed in step 2 with four m3 nuts. 5. reinstall the front panel using the screws removed in step 1 . 6. secure the breakout board to the front panel . use three d-sub jack screw sets to secure the breakout board to the front panel. if your application uses an additional breakout board (s uch as an industrial i/o board), secure it to the front panel with d-sub jack screw sets. 7. install front and rear panel connectors . connectors to install can include vga video, ethe rnet, or others. these either snap into the appropriate cutouts or are secured with d-sub jack screw sets. 8. install the atx power supply . place the power supply inside the enclosure w ith the switch and fan positioned against the back panel of enclosure base. use four 6-32 x 1/4? screws to secure the power supply to the back panel. 9. install the enclosure handles . secure the handles to the sides of the enclosure top with the screws provided.
VL-ENCL-5 reference manual 8 10. install standoffs to the top to support the computer . the following figures show where to install st andoffs to the top of the VL-ENCL-5 to support the computer. warning! be sure to use the correct size st andoffs for your computer. sumit boards must use the standoffs and screws available as part number vl-hdw-105. these standoffs are 15.25 mm (0.60 inch), and must not be mixed with the 15.0 mm standoffs used for non-sumit boards. using the standoffs available as vl-hdw-101 on sumit boards will result in damage to the board. figure 6. standoff positions for pc/104 boards figure 7. standoff positions for ebx boards
VL-ENCL-5 reference manual 9 figure 8. standoff positions for epic boards 11. reinstall the enclosure top . thread the breakout board, back panel, pow er, and drive cables through the holes in the enclosure top while keeping the vent towa rds the drive bay. place the top over the components and secure it with the screws removed in step 1. 12. attach the computer to the standoffs . place the board on the standoffs and use m3 nut s to secure the board to the enclosure. dual-board computers: if your computer is a dual-board set, you must separate the two boards before securing it to the enclosure. after separating the boards, secure the south board to the enclosure, and then re-mate the dual-board set, using care not to bend any pins or misalign the inter-board connectors. improper alignment could result in damage to the computer. 13. connect the cables . see the reference manual for your computer for proper cable connections. the following figures show examples of complete installations of pc/104, ebx, and epic computers.
VL-ENCL-5 reference manual 10 figure 9. example pc/104 board installation figure 10. example ebx board installation
VL-ENCL-5 reference manual 11 figure 11. example epic board installation
VL-ENCL-5 reference manual 12 enclosure lid the optional enclosure lid includes the following parts. metal parts: ? enclosure lid hardware: (1) 3? strip double-sided foam tape 1/2? (1) 36? strip double-sided foam tape 1/2? (2) shoulder washers installation the VL-ENCL-5 lid (vl-encl5lid) is shipped unassembled with the enclosure lid hardware kit. follow the procedure below to install the lid. 1. remove the two screws from the rear of top enclosure . these are two 6-32 x 3/8? screws that will be reused to install the lid. 2. tape the front tabs . cut the 3? foam tape in half and place it on the front tabs. 3. mount the flat pane display . cut the 36? foam tape into appropriate size strips and use it to mount the display. 4. install the shoulder washers . install one shoulder washer on each inside lid flange, on both sides of top. 5. reinstall the lid using the screws removed in step 1 .

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